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XPS Board Extrusion Line

XPS Foam Insulation Board Extrusion Lines

Sunwell Global offers a range of tandem foam board extrusion lines with complete downstream for XPS production using CO2 as a blowing agent. With a capacity range from 250kg/hr to 1200kg/hr, we are able to offer board thickness from 20mm to 140mm and widths from 600mm to 1200mm.

Up to 8 raw materials including flame retardant and nucleating agent are automatically loaded and blended before being fed into the primary extruder to produce a homogeneous melt. CO2, plasticizer and / or HFC blowing agents are precisely metered using triple head ATEX compliant, diaphragm pumps with mass flow measurement to ensure a consistent foam density and quality.

The secondary extruder cools the melt using high mixing, low shear screw and the bimetallic Barrel is water cooled with motorized valve control to minimize temperature variation.

A static mixer and homogenizing tube is positioned prior to the chrome plated flat XPS die which has quick opening and fine tune adjustment bolts and Teflon guide shoes.

The board calibrator with temperature controlled calibration plates and haul off are designed to withstand the expansion pressures of CO2 Board and are fitted with a fail-safe pneumatic quick opening mechanism.

Travel conveyors allow the board to cool before the edges are milled and the board cut to length by our double blade cross cutter capable of handing high line speeds.

The board surface can be planed or grooved to meet market demands and after further cooling, all four edges can be milled again to a flat surface, tongue and groove or shiplap profile.

Sunwell provides fully automatic board stacking and 6 sided product wrapping. Product printing, sound proofing and dust extraction can also be provided.

Specification
MODEL FEX120150XPS FEX150200XPS FEX180250XPS
Thickness 20~100 mm 25~160 mm 30~200 mm
Width 600, 900, 1,200 mm 600, 900, 1,200 mm 600, 900, 1,200 mm
Length 1,000~3,000 mm 1,000~3,000 mm 1,000~3,000 mm
Throughput 300~500 kg/h 500~800 kg/h 800~1,200 kg/h
Density 28~40 kg/M3 28~40 kg/M3 28~40 kg/M3
Extruder Type Tandem Tandem Tandem
Screw Dia. 120 and 150 mm 150 and 200 mm 180 and 250 mm
L/D 34/1 and 32/1 34/1 and 32/1 34/1 and 32/1
Blowing Agent Hydrocarbon, CO2, DME, HCFC, HFC Hydrocarbon, CO2, DME, HCFC, HFC Hydrocarbon, CO2, DME, HCFC, HFC
Drive System SIEMENS AC Drive with FLENDER Gearbox SIEMENS AC Drive with FLENDER Gearbox SIEMENS AC Drive with FLENDER Gearbox
Barrel Material Bimetallic Bimetallic Bimetallic
Cooling System Air Cool for Primary
Proportional Motorized
Water Cool for Secondary
Air Cool for Primary
Proportional Motorized
Water Cool for Secondary
Air Cool for Primary
Proportional Motorized
Water Cool for Secondary
Edge Profile Ship lap, Tongue and Groove Ship lap, Tongue and Groove Ship lap, Tongue and Groove
Surface Formation Groove, Plane, Emboss Groove, Plane, Emboss Groove, Plane, Emboss
Floor Space 80(L) x 15(W) x 6(H) M 100(L) x 15(W) x 8(H) M 120(L) x 20(W) x 8(H) M

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