1601 West Pine St. Union Gap, WA 98903
[REGIONAL SALES OFFICES]
Sunwell Machines Co., Ltd.
No. 6-3 Taluen Rd. Tatsun Hsiang, Changhua Hsien, 515 Taiwan
Sunwell Brazil Ltd.
Rua Joao Da Jori, 180, Cocal Do Sul, Santa Catarina, Brazil
Suite 18, Abbey Business Centre, Abbey Road, Durham DH15JZ
Tel: +44 191 374 1800
Sunwell America Ltd.
Circunvalacion Norte 94 Las Fuentes Zapopan, Jalisco MEXICO 45070
Sunwell USA LLC
1601 West Pine Union Gap, WA 98903-9502, USA
Tel: +(509) 454-4578
Fax: +(509) 454-4598
Sunwell India Enterprises Pvt. Limited
332, Gala Complex,
Deen Dayal Upadhyay Marg, Mulund (west)
Mumbai - 400 080 - India
Tel: +91 22 25606065
Cel: +91 9820 096065
Sunwell Global & Sunwell Machines
The Sunwell MT model is a Form & Trim In-mold Thermoforming machine, with automatic, servo electric mechanical drive system that includes an additional tilting movement and automatic stacking system. The MT model is applicable for all typical thermo plastic materials, particularly for products that require precise trim tolerances such as deep draw PP Containers of Drink Cups. This model of machines can be configured to run roll fed or in-line with extrusion line. The state of the art technology is energy efficient and easy to operate with minimum maintenance required.
The top platen is for top mold with male plugs controlled by servo system for uniform wall distribution control. The bottom platen is movable, driven by a conjugated cam system for the forming process and final trim action that enables the mold to tilt by 75 degrees to allow thermoformed containers approach to automation system for the stacking.
The insulated heat tunnel is mounted with high quality ceramic heating elements and equipped with multi controlled zones to ensure the temperature of the sheet is precisely managed. The chain feed index is controlled by a servo motor as well, for accurate index and synchronous signals for the program interface. The chain rail width is adjustable by a series of motors. Sunwell supplies two different automation solutions for the finished product collection which include:
i- Waterfall Automatic Stacking System.
ii- Mandrel Swiveling Automatic Stacking System.
Both can conjugate with automatic packaging system for light weight quality thermoformed containers on fast speed production. The scrap bridge conveyer guides the skeleton scrap to an in-line post-granulator or winder, which are located downstream or turn 90 degrees to the right/left hand machine side to minimize the space requirement and manpower.
The state of the art MT technology is truly global and aims at energy saving, operation friendly, supreme quality, efficient production and minimum maintenance ensuring customers gain maximum profitability.
|Application||Cutting in Mold for Deep Draw, Precise Trim Tolerances Products||Cutting in Mold for Deep Draw, Precise Trim Tolerances Products|
|Forming Method||Vacuum/ Pressure Forming||Vacuum/ Pressure Forming|
|Forming Direction||Below Sheet Forming||Below Sheet Forming|
|Sheet Width||400 ~ 750 mm||550 ~ 900 mm|
|Maximum Forming Mold Area||Max. 700 x 400 mm||Max. 900 x 500 mm|
|Maximum Cutting Mold Area||Max. 675 x 340 mm||Max. 860 x 440 mm|
|Max. Depth of Draw||150 mm; 180mm (option)||180 mm|
|Max. Clamping Force||60 Tons||75 Tons|
|Shut-height||449 mm||479 mm|
|Platen Travel||100 mm||140 mm|
|Max. Cycle Speed||45 cycles / Min.||40 cycles / Min.|
|Platen Drive||AC Servo Driven; Cam Linkage||AC Servo Driven; Cam Linkage|
|Plug Drive||AC Servo Driven||AC Servo Driven|
|Sheet Index||AC Servo Driven Chain Feed||AC Servo Driven Chain Feed|
|Chain Rail Adjustment||Motorized Driven||Motorized Driven|
|Heat Tunnel Length||2,900 mm||3,200 mm|
|Heating Elements||Ceramic Heater||Ceramic Heater|
|Control System||YASKAWA 3000 PLC with Touch Screen||YASKAWA 3000 PLC with Touch Screen|
|Stacking System||1. Waterfall Chute
2. Swiveling Pick Place
|1. Waterfall Chute
2. Swiveling Pick Place
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