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Two Stations Post Trim Thermoforming Machine / System

Two Stations Post Trim Thermoforming Machine / Systems

Sunwell Global manufactures high speed Thermoformers and Trim Presses for Foam and Rigid products with high technology and efficiency. Precision controls and process capability allow the users to run a wide range of materials that include Polystyrene, Polypropylene, APET, and PLA. There are two stations, which are forming, followed by separate trim with scrap granulation automatically in-line.

Sunwell's thermoformer is driven by two axis of servo action, linked to mechanical toggles which open and close the top and bottom platens independently.

The heat tunnel is mounted with high quality ceramic heating elements and equipped with multi controlled zones to ensure the temperature of the sheet is precisely managed. The chain feed index is controlled by servo motor as well, for accurate index and synchronous signals for the program interface.

The horizontal (or optional vertical) trim press features the moving platen motion controlled through a servo motor and drive with additional stroke length to pre-punch and trim deep draw containers in a progressive trim application.

Two additional servo actions control the product index and eject functions, in order to precisely trim the finished product on to the packing table for packaging.

The scrap web after trimming is fed into a granulator under trim press in-line minimize the space requirement and manpower.

Specification

» HEAVY DUTY MODELS

MODEL MF850S MF850H MF1125H
Configuration Forming Front, Post Trim with Scrap Granulation Inline Forming Front, Post Trim with Scrap Granulation Inline Forming Front, Post Trim with Scrap Granulation Inline
Application Universal Especially for Deep Draw Products Universal Especially for Deep Draw Products Universal Especially for Deep Draw Products
Forming Method Pressure Forming Pressure Forming Pressure Forming
Forming Direction Either Above or Below Sheet Forming Either Above or Below Sheet Forming Either Above or Below Sheet Forming
Maximum Sheet Width 920 mm 920 mm 1,200 mm
Mold Size Max. 850 x 1,000 mm
Min. 600 x 800 mm		 Max. 850 x 1,000 mm
Min. 600 x 800 mm		 Max. 1,125 x 1,100 mm
Min. 800 x 800 mm
Max. Depth of Draw 100 mm 
 150 mm 
(180 mm option)		 150 mm 
(180 mm option)
Forming Tonnage 180 tons 180 tons 180 tons
Shut-height Top = 180 mm
Bottom = 180 mm		 Top = 380 mm
Bottom = 380 mm		 Top = 380 mm
Bottom = 380 mm
Platen Travel Top = 180 mm
Bottom = 180 mm		 Top = 190 mm
Bottom = 190 mm		 Top = 190 mm
Bottom = 190 mm
Max. Dry Cycle Speed 40 cycles / Min. 40 cycles / Min. 40 cycles / Min.
Platen Drive AC Servo Driven;
Toggle Linkage		 AC Servo Driven;
Toggle Linkage		 AC Servo Driven;
Toggle Linkage
Sheet Index AC Servo Driven Chain Feed AC Servo Driven Chain Feed AC Servo Driven Chain Feed
Heat Tunnel Length 4,000 mm 5,000 mm 5,000 mm
Heating Elements Ceramic Ceramic Ceramic
In line with Trim Press Horizontal Trim Press or Alternative Horizontal Trim Press or Alternative Horizontal Trim Press or Alternative
Trim Press Drive AC Servo;
Crank Reciprocated Driven (Option- Automatic Counter Rotating)		 AC Servo;
Crank Reciprocated Driven (Option- Automatic Counter Rotating)		 AC Servo;
Crank Reciprocated Driven (Option- Automatic Counter Rotating)
Trimming Max. Speed Standard 120 cpm
Option 160 cpm		 Standard 120 cpm
Option 160 cpm		 Standard 120 cpm
Option 160 cpm
Trimming Tonnage 30 tons 30 tons 30 tons
Control System YASKAWA 2200 YASKAWA 2200 YASKAWA 2200
Floor Space 22(L) x 3.8(W) x 5(H) M 22(L) x 3.8(W) x 5(H) M 24(L) x 4(W) x 4(H) M
Machine Weight 18,000 kg 20,000 kg 22,000 kg

 

» LIGHT DUTY MODELS

MODEL MS900L MS1200L MS1370L MS1460L
Configuration Forming Front, Post Trim with Scrap Granulation Inline Forming Front, Post Trim with Scrap Granulation Inline Forming Front, Post Trim with Scrap Granulation Inline Forming Front, Post Trim with Scrap Granulation Inline
Application Foam Products or Thin Gauge Shallow Products Foam Products or Thin Gauge Shallow Products Foam Products or Thin Gauge Shallow Products Foam Products or Thin Gauge Shallow Products
Forming Method Vacuum and Slight Pressure Forming Vacuum and Slight Pressure Forming Vacuum and Slight Pressure Forming Vacuum and Slight Pressure Forming
Forming Direction Either Above or Below Sheet Forming Either Above or Below Sheet Forming Either Above or Below Sheet Forming Either Above or Below Sheet Forming
Maximum Sheet Width 900 mm 1,200 mm 1,370 mm 1,460 mm
Mold Size
 Max. 850 x 1,000 mm
Min. 600 x 760 mm		 Max.1,150 x 1,200 mm
Min. 850 x 800 mm		 Max.1,320 x 1,350 mm
Min. 1,000 x 1,000 mm		 Max.1,400 x 1,500 mm
Min. 1,000 x 1,000 mm
Max. Depth of Draw 100 mm 100 mm 100 mm 100 mm
Forming Tonnage 80 tons 80 tons 80 tons 80 tons
Shut-height Top = 150 mm
Bottom = 150 mm		 Top = 150 mm
Bottom = 150 mm		 Top = 150 mm
Bottom = 150 mm		 Top = 150 mm
Bottom = 150 mm
Platen Travel Top = 180 mm
Bottom = 180 mm		 Top = 180 mm
Bottom = 180 mm		 Top = 180 mm
Bottom = 180 mm		 Top = 180 mm
Bottom = 180 mm
Max. Dry Cycle Speed 50 cycles / Min. 50 cycles / Min. 50 cycles / Min. 50 cycles / Min.
Platen Drive AC Servo Driven;
Toggle Llinkage		 AC Servo Driven;
Toggle Linkage		 AC Servo Driven;
Toggle Linkage		 AC Servo Driven;
Toggle Linkage
Sheet Index AC Servo Driven Chain Feed AC Servo Driven Chain Feed AC Servo Driven Chain Feed AC Servo Driven Chain Feed
Heat Tunnel Length 4,000 mm 5,000 mm 5,600 mm 6,000 mm
Heating Elements Ceramic Ceramic Ceramic Ceramic
In line with Trim Press Horizontal Trim Press or alternative Horizontal Trim Press or alternative Horizontal Trim Press or alternative Horizontal Trim Press or alternative
Trim Drive AC Servo Driven;
Crank Reciprocated Run		 AC Servo Driven;
Crank Reciprocated Run		 AC Servo Driven;
Crank Reciprocated Run		 AC Servo Driven;
Crank Reciprocated Run
Trimming Max. Speed 160 cpm 160 cpm 160 cpm 160 cpm
Trimming Tonnage 20 tons 20 tons 25 tons 25 tons
Control System YASKAWA 2200 YASKAWA 2200 YASKAWA 2200 YASKAWA 2200
Floor Space 20(L) x 4(W) x 4(H) M 22(L) x 4(W) x 4(H) M 23(L) x 4.5(W) x 4(H) M 24(L) x 5(W) x 4(H) M
Machine Weight 12,000 kg 14,000 kg 16,000 kg 18,000 kg

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